CNC lathe machining is suitable for parts that need to be machined on lathes and milling machines. CNC lathe machining will greatly reduce production time. And the accuracy can also be greatly improved. Jumeite has many years of experience in lathe machining, milling and turning composite machining, five axis milling and turning composite machining, and lathe machining with walking machines. Currently, Jumeite has approximately 70 CNC lathes.
CNC milling parts
CNC lathe
CNC turning milling composite machining or CNC turning milling composite machining can be referred to as milling turning composite machining or milling turning composite machining.
A turning milling composite machining center is equivalent to a combination of a CNC lathe and a machining center.
The turning milling composite machine tool is the fastest developing and most widely used CNC equipment in composite machining machine tools. The purpose of compounding is to make the machine tool versatile, capable of completing multiple tasks with just one clamping, and to improve machining efficiency and accuracy.
Compared with conventional CNC machining technology, the outstanding advantages of composite machining are mainly manifested in the following aspects.
(1) Shorten the product manufacturing process chain and improve production efficiency. Car milling composite machining can complete all or most of the machining processes in one go. This greatly shortens the product manufacturing process chain. This can reduce the production assistance time caused by replacing installation cards. And the manufacturing cycle and waiting time of the fixtures will also be reduced. Therefore, it can significantly improve production efficiency.
(2) Reduce clamping frequency and improve machining accuracy. The reduction in the number of card installations avoids the accumulation of errors caused by the conversion of positioning benchmarks. At the same time, most of the milling and turning composite processing equipment has online detection function, which can achieve in-situ detection and precise control of key data in the manufacturing process. Thereby improving the processing accuracy of the product.
(3) Reduce land occupation and production costs. Although the price of single car milling and composite processing equipment is relatively high, it can effectively reduce the comprehensive fixed asset costs such as investment, production and operation, and management. Because it will shorten the manufacturing process chain, reduce the equipment required for the product, as well as the number of fixtures, workshop area, and equipment maintenance costs.
Characteristics of turning milling composite machining
1. The milling and turning composite machining center adopts high-precision built-in spindle;
2. A freely movable operation panel to improve work efficiency;
3. The model is mainly used for large-scale production of various small and complex parts for high-speed and diversified processing;
4. The slender and complex process can be processed in one go, and an automatic feeding device can be configured to improve efficiency;
5. Common materials: copper, iron, aluminum alloy, stainless steel, PTFE and other materials.
The following lists the differences between milling machines and machining centers.
1. The milling and turning composite machining center is a machine tool that can perform turning and milling machining with B-axis linkage and C-axis linkage. All or most of the machining of a part can be completed on a milling lathe. So it is also known as a small-scale production line. Not only can it improve the accuracy and efficiency of product processing, but it can also greatly save machine tool area for enterprises. In the past, the machining of a single component required completion on multiple machine tools. Now, all processing can be completed with just one machine. This type of machine tool can be divided into vertical turning and milling composite machine tools and horizontal turning and milling composite machine tools.
2. A five axis machining center can only perform milling machining and cannot perform turning machining. Therefore, five axis machining has many limitations in processing. Milling and turning composite machining can cover the machining of five axis machining centers, but five axes cannot be used for milling and turning composite machining.
Aluminum alloy
Aluminum is one of the most commonly used metals in mechanical processing due to its excellent strength to weight ratio, low cost, and recyclability.
Alloy:
AL5052-T651, AL6061-T651, AL 7075-T651, AL6082-T651...
Complete options:
A. Polishing, B. Grinding, C. Laser Carving, D. Sandblasting, E. Spray Painting, F. Coating, G. Anodizing, H. Hard Anodizing, I. Teflon Coating, J. Laser Marking, K. Silk Screen Printing, L. Silk Transfer Printing.
Brass is an easily machinable metal commonly used for various parts, including gears, lock components, fittings, and decorative applications.
Alloy:
Brass H59, Brass H62, Brass H59, Brass H62, Brass HA177-2, Brass HMn58-2, Brass HPB59-1, Brass HSn62-1
Complete options:
A. Polishing, B. Grinding, C. Brushing, D. Laser Marking, E. Screen Printing, F. Transfer Printing.
Brass
Bronze
Bronze is a high-strength alloy with excellent wear resistance and corrosion resistance due to its content of tin, iron, and zinc. Usually, the tin content is between 3% and 14%.
Alloy:
QSn-6-6-3
Complete options:
A. Polishing, B. Grinding, C. Brushing, D. Laser Marking, E. Screen Printing, F. Transfer Printing.
Copper
Copper has excellent conductivity and thermal conductivity, and is widely used in electrical applications.
Alloy:
T1¡¢T2¡¢T3¡¢TU1¡¢TU2b
Complete options:
A. Polishing, B. Grinding, C. Brushing, D. Laser Marking, E. Screen Printing, F. Transfer Printing.
Magnesium alloy
Magnesium alloy is a low-density high-strength alloy widely used in aviation, aerospace, transportation and other fields.
Alloy:
AZ31¡¢AZ41¡¢AZ61...
Complete options:
A. Polishing, B. Brushing, C. Sandblasting, D. Micro arc Oxidation
Stainless steel
Stainless steel is a high-strength alloy with high hardness, corrosion resistance, and rust resistance due to its chromium and carbon content.
Alloy:
201¡¢303¡¢304¡¢316¡¢410¡¢420¡¢17-4PH...
Complete options:
A. Polishing, B. Grinding, C. Vacuum Heat Treatment, D. Sandblasting, E. Spray Painting, F. Nitriding, G. Passivation, H. Galvanizing, J. Teflon, K. Titanium Coating, L. Laser Marking, M. Screen Printing, N. Transfer Printing.
Titanium alloy
Titanium alloy is a high-strength alloy with strong corrosion resistance and heat resistance, widely used in engine components, turbine blades, and medical equipment.
Alloy:
First grade, second grade, third grade, fourth grade, fifth grade
Complete options:
A. Polishing, B. Grinding, C. Brushing, D. Sandblasting, E. Laser Marking, F. Screen Printing, G. Transfer Printing.
Tool steel
Tool steel has high process properties such as hardness, strength, wear resistance, and sufficient toughness.
Alloy:
A2¡¢D2¡¢D3...
Complete options:
A. Polishing, B. Grinding, C. Nitriding, D. Sandblasting, E. Spray Painting, F. Radium Carving, H. Hard Anodizing, I. Passivation, J. Galvanizing, K. Chemical Nickel Plating, L. Chromium Plating, M. Blacking/Oxidation Black, O. Teflon, P. Titanium Coating, Q. PLC Coating, R. Laser Marking, S. Silk Screen Printing, T. Transfer Printing.
Zinc alloy
Zinc alloy is a low melting point alloy with good fluidity, easy to weld, brazing, and modify, widely used in the casting industry.
Alloy:
Z13001¡¢Z15001¡¢Z19001 ...
Complete options:
A. Polishing B. Grinding C. Sandblasting D. Nickel Plating E. Spray Painting
ABS
ABS is a low-cost plastic with excellent comprehensive performance, widely used in mechanical, electrical, automotive, aircraft and other fields.
Available colors:
natural color, black
Surface treatments available:
spray painting, sandblasting, silk screen printing, laser engraving
Acetal
Acetal is the raw material for polyoxymethylene.
Available colors:
white, black
Ceramics
Ceramics are highly brittle materials with high melting points, high hardness, high strength, good wear resistance and oxidation resistance, as well as good electrical insulation.
Optional color:
White
Delrin
Delrin is a POM material belonging to DuPont. Delrin has low friction, high stiffness, relatively high toughness, minimal elongation, and excellent dimensional accuracy.
Available colors:
white, black
HDPE
High density polyethylene (HDPE) has good resistance to acids, alkalis, and organic solvents, as well as excellent electrical insulation properties. It is widely used for plugs and seals.
Available colors:
black, white
Nylon
Nylon is a popular plastic with excellent resistance to friction and chemical wear, as well as good electrical insulation.
Available Nylon:
PA6, PA66
Available colors:
white, black, or other.
PC
Polycarbonate (PC) is one of the most commonly used plastics in manufacturing due to its heat resistance, impact resistance, and flame retardancy.
Available colors:
transparent, black, glossy
PE
Polyethylene (PE), acid and alkali resistant, with good electrical insulation properties. Widely used in injection molding and mechanical processing.
Available colors:
black, white
PEEK
Usually, PEEK is used for processing high-precision plastic parts. It has strong moisture resistance, wear resistance, chemical resistance, high temperature resistance, high electricity resistance, sunlight resistance, etc.
Available PEEK:
PEEK imported from Germany, PEEK imported from Japan
Available colors:
opaque beige
Acrylic
Acrylic or PMMA is a scratch resistant plastic material commonly used in cans, panels, and optical applications.
Available colors:
optically transparent, opaque
Polypropylene
Polypropylene (PP) is resistant to most solvents and chemicals, making it an excellent material for manufacturing laboratory equipment and containers for various applications. PP also provides good fatigue strength.
Color:
White (semi transparent or opaque)
Teflon
Polytetrafluoroethylene, commonly known as Teflon, is highly resistant to high temperatures and chemicals/solvents, and is also an excellent insulator. It is also a very smooth plastic, which makes it a good material for low friction applications such as bearings.
Available colors:
Black, White (opaque)
SLS Nylon
SLS (Selective Laser Sintering) nylon is a 3D printing process based on polyamide materials such as PA11 and PA12, achieved through laser sintering technology. Its characteristics include high precision, high toughness, and good mechanical properties, and it is widely used in industrial components, automotive lightweighting, medical devices, and other fields.
Oxidation
Painting
Electroplating
Other
Micro-arc oxidation
Applicable Materials
Aluminum, magnesium, titanium
Applicable Materials
Hard anodizing
Aluminium
Applicable Materials
Aluminium
Anodizing
Applicable Materials
Galvanizing
Steel, stainless steel, brass, bronze
Applicable Materials
Titanium coating
Stainless steel
Applicable Materials
Nickel plating
Aluminum, steel, stainless steel, brass, bronze, copper
Applicable Materials
Aluminum, steel, stainless steel, brass, bronze, copper
Chrome plating
Applicable Materials
Black zinc
Steel, stainless steel, brass, bronze
Applicable Materials
Teflon coating
Aluminum, steel, stainless steel
Applicable Materials
Spray painting
Aluminum, steel, stainless steel ABS
Applicable Materials
Aluminum, steel, stainless steel ABS
Powder Painting
Applicable Materials
Screen printing
Aluminum, steel, stainless steel, brass, bronze, copper, titanium, magnesium ABS¡¢HDPE¡¢ Nylon PC¡¢POM¡¢PMMA¡¢PTFE
Applicable Materials
Sandblasting
Aluminum, steel, stainless steel, brass, bronze, copper, titanium, magnesium ABS¡¢HDPE¡¢ Nylon PC¡¢POM¡¢PMMA¡¢PTFE
Applicable Materials
Polishing
Aluminum, stainless steel, brass
Applicable Materials
Passivation
Steel, stainless steel, brass
Applicable Materials
Laser Marking
Aluminum, steel, stainless steel, brass, bronze, copper, titanium, magnesium ABS¡¢HDPE¡¢ Nylon PC¡¢POM¡¢PMMA¡¢PTFE
Applicable Materials
Transfer printing
Stainless steel, coated metal ABS¡¢PE¡¢PP
Applicable Materials
Grinding
Aluminum, stainless steel, brass
Applicable Materials
DLC coating
Steel
Applicable Materials
Paint
Aluminum, stainless steel, brass
Applicable Materials
Blacking/Oxidation black
Steel, stainless steel
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